Apex Automobile Assembly runs high-capacity production lines. Stopages due to missing components at work stations cause severe bottleneck overhead costs. Apex configured Mindron ERP's Material Requirements Planning (MRP) and Just-in-Time (JIT) Supply Chain modules to prevent raw parts shortages.
The Shortage Bottleneck
Operators relied on shift inventory sweeps to spot low parts stock. Delays in replenishment caused work stations to stop, affecting the entire assembly flow.
Mindron ERP JIT webhook alerts
Mindron integrated electronic scales under parts bins on the line. The system triggers replenishment orders to suppliers the moment component weights drop below safety points.
// Mindron ERP JIT webhook payload
{
"assembly_line": "Chassis-Line-02",
"workstation": "WS-SubFrame-A",
"part_sku": "HEX-BOLT-M12-GR10",
"weight_remaining_kg": 4.5,
"calculated_qty_remaining": 150,
"reorder_action": "supplier_api_order_dispatch",
"mindron_module": "mrp_jit_supply_chain"
}Operational Results
Transitioning to automated reorders cut line stops by 30%. Mindron ERP triggers orders automatically, ensuring parts arrive before bins run out.