SECTOR SOLUTIONS

Manufacturing Operations

Unify Shop Floor Controls, Capacity, and Supply Lines in Real-Time.

From production scheduling to batch trace records, Mindron ERP connects machine operations with purchase planning to maximize Overall Equipment Effectiveness (OEE) and eliminate supply leakage.

+28.4%
OEE Increase
Average verified customer return
32% less
Inventory reduction
Average verified customer return
-18 days
Lead time drop
Average verified customer return

Industry Challenges

Unpredictable raw material lead times causing shop-floor stockouts and idling.
High machine setup and idle times due to sub-optimal job sequencing.
Difficulty tracking actual production margins (power, scrap, labor) vs standard estimate bills.
Lack of visibility into real-time operator progress and machine performance (OEE).

Mindron Solutions

Dynamic MRP calculations auto-create supplier Purchase Requisitions based on real-time inventory levels.
Visual Gantt scheduler balances machine capacities and production shifts to avoid queues.
Multi-level costing aggregates machinery wear, power, raw stock, and direct labor on job completion.
Interactive shop floor terminals enable operators to barcode-scan operations and log live yields.
SYSTEM WALKTHROUGH & INTERACTION

How to Run Your Operations with Mindron

Follow the operational checklist below. Try the interactive visual sandbox widgets next to each step to test the ERP module features in real time.

1. Define Bills of Materials

Sector Operations Workflow Guide

Establish the foundation of your production by detailing raw materials, packaging, labor operations, and scrap/co-product rates.

System Checklist:

Create standard assembly items and assign unique SKUs.
Add component items with precise quantity ratios (e.g., grams, kg, units).
Set scrap percentage tolerances to automate margin buffer calculations.
Link sub-assemblies to create complex multi-level nested structures.
ERP SCREEN SANDBOXLive Mockup
✓ BOM CREATOR & ESTIMATORSKU: FG-JWL-903
18K Yellow Gold Wedding Band (Standard)
3%
Raw Materials Base:48,500
Scrap Recovery Buff:+₹1,455
Total Estimated Standard Cost:49,955

How to use this in production: In the active Mindron client dashboard, navigate to the listed module directories under the corresponding tab labels. All calculations are logged and synced directly to your inventory ledgers.

Tailored Solutions Features

Multi-level Bills of Materials (BOM)
Shop floor operator touchscreens
Dynamic machine capacity logs
Co-product scrap calculations
Part serial & batch track audits
Real-time variance costing sheets

Frequently Asked Questions

Does the system support sub-contracting operations?

Yes, you can route specific steps in your routing sheets to third-party sub-contractors and track physical movements of components and raw inventory dynamically.

Can it capture waste and co-products at intermediate steps?

Absolutely. In Mindron ERP, a BOM can specify expected waste coefficients per operation, and operators can log actual scrap versus co-products directly at their shop terminal.

How does it connect to physical machinery?

Mindron provides WebSockets and MQTT integrations that connect to digital scales, PLC controllers, and barcode/RFID readers to automatically log logs without manual work.

How does the system handle material traceability and recalls?

Mindron ERP enforces strict batch/lot control and serial number tracking from receipt to finished product, allowing you to run a complete forward-and-backward recall analysis in seconds.

Does it support dynamic scheduling based on machine availability?

Yes, our shop floor scheduler automatically compiles capacity across active workstations and schedules production runs based on machine availability and priority order constraints.

Can the system calculate actual vs. standard manufacturing cost variances?

Yes. Mindron ERP automatically compares standard BOM costs (materials, labor, overheads) with actual consumption logs to generate detailed production variance sheets.

Does it support engineering change control (ECO/ECN) for BOM revisions?

Absolutely. You can maintain multiple revisions of a Bill of Materials, route change requests through approval workflows, and schedule active dates for new revisions.

See Mindron ERP In Action

Schedule a live demonstration custom-configured to demonstrate inventory, work center, or financial flows for your business size.

Book Live Demo Now